mouldCAM designs, engineers and manufactures large scale composite structures, high precision CNC production tooling and complex three dimensional shapes from a range of materials for architectural, sculptural, marine and industrial applications.

ABOUT

MANUFACTURING FACILITIES

mouldCAM operates ISO 9001 accredited manufacturing and engineering facilities in the USA, the UK, Europe, Australia and Asia with a combined production capacity of over 6,300 square meters/67,813 square feet.

2D & 3D profiling
Free form and solid CAD modelling and drafting
Reverse Engineering
5 axis CNC pattern machining
GRP plugs, composite molds and composite tooling
Closed molding RTM manufacturing
Vacuum infusion

Prototype development
Parts production runs
Prepreg manufacturing
High temperature curing
Assembly and fit out
Spray painting and lacquering
Custom packing, shipping
and installation

5 AXIS CNC MACHINES

5-axis gantry-style as well as large format moving table designs
Milling envelope up to 118ft (36m) x 21ft (6.5m) x 9ft (3m).
Single-piece cut of up to 78 feet (24m) in length and 10,171 cubic feet (288 cubic metres) in volume
Tolerance +/- 0.005

METROLOGY

Accurate 3D measurements
to better than +/-0.003” (0.1mm)
Real time Quality Assessment
- final parts are verified back to approved 3D design as they move through production

3D DESIGN AND
ENGINEERING SERVICES

Free form and solid modelling
In-house engineering software
3D design modification
Reverse Engineering
FEA, Harmonics, Hydrostatics, Mechanical capability
2D drafting
All major CAD program translators, suitable for file import into mouldCAM’s Unigraphics NX CAD software

CURING OVENS

Largest 15m/49ft long x 4m/13ft wide x 2.5m/8ft high
Temperatures up to 90 degrees Celsius/195 degrees Fahrenheit
+/-0.75 degree air temperature tolerance within the airflow envelope
60 degree (140F) controlled water heating blankets
Thermocouple recorded curing cycles

PAINTING AND LACQUERING BOOTHS